Wednesday, September 21, 2016

Sorry I haven't written in a while.  Life has been busy in a good sense.  I have been woodworking on a regular basis.  I'm finding I need to do a better job of aligning my photos with what I then go and do the typing on.  Two different machines result in me taking photos but then not writing about it because it's just inconvenient enough to post the photos. 

I have:
  • reorganized the bench tool locations (flows a bit more nicely)
  • ordered some Sheffield steel chisels (complete set 1/8 to 1" in eigth increments; heard I can get them sharper than my O2 chisels).
  • Finished my first Paul Sellers designed clock (was very happy with it).
  • Started another wall clock of same style (let's me focus on getting better)
  • Went to a local Lie-Nielsen tool event and spent more than I should have (though mostly from my list of tools I still wanted)
  • Installed LED under cabinet lighting above my bench (makes a big difference)
I can't wait till summer is gone and the fall is back.  I have a work bonus coming soon.  I will use a portion of that money to but an appropriately sized portable AC unit for the garage so that it will be more comfortable to work.

Of course, I don't think anyone is reading my blog postings (yet, I hope) so mostly I just feel guilty to myself for not documenting stuff.


Thursday, July 14, 2016

I think I have nearly all the tools I need for a lifetime of use


I think I’m nearly done with the tools I need (and want).  I did start off carefully and slowly buying the initial tools.  For about the first 4 months I had a truly minimal set.  Then, over the next 4 months or so, I flushed out the collection via eBay mostly.  I’m sure I could come up with more wants and needs but I don’t really have much desire.  At this point, I don’t feel that I am really lacking when it comes to making.  Mostly I want to save my money to buy wood to make stuff and to take training classes.  Below is what I still want to get and what I have.  Do you see any large gaps?  By the way, books don’t count.  I like books and I can easily see buying 20 or 30 wood books over the next couple of years.
 
What about power tools?  Well, for now I will hold off.  It's mostly a 3 to 5 micron wood dust thing that concerns me (probably will expand on at some point).  If I do get some power tools, I will first want a really good effective dust extraction system.  In terms of tools, I will most likely to with a ShopSmith Mark VII.  What I really like about it is that it doesn't take up too much space.  I have real issues with things take up lots of space.  I have the space mind you, I just hate filling it up.

 

 

Here's what is left on list of wants

  • Scrub plan (I do want to work from rough lumber)
  • Lie Nielsen dowel maker
  • Lie Nielsen tongue and groove all in one tool (have many book shelves to build and want to make it easy to construct the backs)
  • Sterling tool works robu curves
  • Saw tooth setter
  • A few more clamps (I only have four).
  • Miter saw and miter box

 

 
Here's what I have
Layout

  • 6” and 12” engineering squares
  • Sliding bevel “square”
  • Ruler
  • Tape measure
  • Marking knife
  • Two marking gauges
  • Dovetail marking guide
  • Compass
  • Dividers

 

Chisels

  • ¼”, ½”, ¾”, 1” bevel edge
  • ¼” and ½” mortise chisels
  • Number 8 straight gouge about 1&1/4”

 

Planes
  • No 4
  • No 4&1/2 (yes redundant and I would not own both again)
  • No 8
  • Large router
  • Small router
  • Plough plane and a beading bit
  • Spoke shave (two; again, made a mistake and really only need one)
  • Draw knife

 

Other stuff

  • Workbench
  • Hand drill and bits
  • 6” brace drill and bits
  • Scraper (that 3x5 ish piece of metal)
  • Dovetail saw
  • Tennon saw
  • Coping saw
  • Generic new saw that can’t be resharpened
  • Old Diston saw from back of my dad’s truck that needs to be restored
  • Diamond sharpening stones
  • Leather strop
  • Mallet
  • Square awl
  • Gauge to determine an angle
  • Screwdrivers
  • Safety glasses and ear plugs

 

 

 

 

 

 

 

 

Friday, July 8, 2016

You spin my right round .... Seller's style wall clock roundovers

Before I get to fixing the panel length (and possibly width), I decided to do the round overs on the top and bottom piece.  It looked easy watching Paul Sellers do it but then again, everything he does looks easy.  So, I tried it.  It was easy.  Now, they aren't quite uniform in how they are rounded over but I'm still quite happy with it for my first attempt.  Also, besides me (and my dad), I suspect most folks won't be looking that carefully.







There will be a clock number two (and possibly a number three at some point as well).  Doing these builds several times over allows me see if I can do each successive item a bit better.  Also, I know the joints on the clock will help me for making cabinet frames and shelves (and I have several things in mind that I want to build in this area).  Case in point are the tool caddy's shown below.  The extras will be used as holiday gifts.  And who doesn't want a nice handcrafted item as a gift.


Tuesday, July 5, 2016

Maybe get a little blister on your finger ..... Seller's wall clock continues

I was able to spend a good amount of the time in the garage woodworking this past weekend.  I was able to move on to do the final few steps of wood working.  I cut out the panel and then marked the lines for making a raised panel as well as the location of the clock.  I figured it was better to mark off the clock location now while everything was full sized stock.  This was me trying to apply a lesson from earlier in the clock making.  I had put in the beads before making off the final length and I had some issues scribing my lines when not all was square.  I'm sure it will be something I outgrow.  Till then, I figure it can't hurt to try and mark with full dimensional material when possible.



As for making the raised panel with my hand plane.  It wasn't too bad.  I didn't get crisp clean diagonals (most easy to see in the last photo) where the two directions meet.  Given it's my first time doing this, I was happy.  Also, since I needed to narrow the width on both sides to fit the grooved, rails and stiles, I decided to put a raised panel on each side.  It gave me more practice.



It was a bit harder than I thought it would be to get the panel edges thin enough to fit into the grooves but I was patient.  I apparently made the panel to wide and tall.  I more or less got the width adjusted by planning the same number of strokes on each side so it stay centered.  It was also too tall by about a quarter of an inch.  I will have to measure more carefully (though I thought I had).  I was getting tired at that point so I stopped and will finish getting it to fit at a later day.  When I'm tired I'm more likely to do something wrong.



Prior to discovering the panel fit issue, I cut out the hole for the clock face using my coping saw.  It wasn't that hard to do but getting the coping saw blade reinstalled when I put it through the panel was a bit difficult.  The kind of thing where you need three hands a pet monkey to help you out.  Again, deep breath, be patient and all works out.  After cutting the hole out, I took a rasp to clean the hole so it looks clean and tidy.  Not that anyone would see it.  Just my peace of mind.  Something I was proud of - I didn't have a compass to draw a circle so I needed to buy one.  I went online to see if there was any info on what works well and what doesn't.  If you were to believe the internet, a $100ish Starett compass is what is needed.  I didn't want to spend that much.  At WoodCraft, I bought a $7 compass and it worked just fine for me.  Again, being a newbie, I know some tools are junk and some aren't.  Glad I tried the inexpensive option first.  I also make it a point to tell the wife how I "saved" money but not buying the most expensive option first.  Maybe if I made lots of holes all day and needed tight tolerances, there would be a more suitable tool.  For my needs, I think I am done with getting a compass.






All in all a good day.  A day working in the shop beats a day on the couch.  The next day, my index finger was hurting and I couldn't figure out why.  I had used the plane so much I had a blister forming.  It brought a smile to my face. 

Thursday, June 30, 2016

won't need to buy new wood for a while

I'm currently building the Paul Seller's style clock that he has posted on YouTube.  I've enjoyed the build and have maybe one or two afternoons of work left. 

One of the things I'm trying really hard to do is not get too far ahead of myself in projects or buying things.  I don't  like having lots of unfinished or unstarted projects laying around.  It stresses me out.  That I'm sure has origins from my upbringing.  My father is a wonderful man; however, he is the king of unfinished projects and that used to bother me.

The list has grow long enough where I won't need to buy wood for a while.  Below is a list of known projects that I have everything I need to get it done.

1.  Make another clock.  I miscalculated when I bought the board for the first clock and I have enough wood to make a second one.  I'm excited about this.  I wanted to make at least two if not three of these clocks (first one just gives me the experience and let me knows what the challenges were for me, the second let's me focus more on the challenges, the third is fun as I have a much higher degree of confidence I can build it up to the level of my newbie abilities).

2. Make some more dogs for my bench.  I have enough scrap laying about that I can cut a few more square dogs for the bench rather than buying them at $25 each.  Only part I don't quite have figured out is how to get a bit of wood springy on the side so the dog stay us.  Good problem to solve.

3.  I need to make a wood base to go onto my hand powered non-electrical router.  I like the one I have but I find the metal base leaves scratches on the wood.  I'm sure it's a technique fault on my end but I have a scrap piece of cherry that just fits.

4.  Install LED lights under the cabinets under the bench.  The garage is well lit but I'd still like more light at the bench.  One job I worked at moved us into new offices but I found it dim in my cubicle.  So, I purchased some $50 worth of under cabinet LED lighting.  When I left the job, I took the lights with me as they were mine.  They would go well above the bench and under the cabinets there. 

5.  Reorganize the cabinets a bit.  I initially remodeled the garage with power tools in mind.  As such, I put in a lot of cabinets that were tall.  Since I decided to go the hand tool route, there isn't much in them and they are poorly organized.  If I spend some time on this, I can have some hand tool items that don't go on the peg board really handy.  Also, there is a secondary card table in the garage for house hold type tools and items that can reside in the cabinets which will free up space in the garage.  I like a neat and tidy garage and doing this goes a long way towards piece of mind for me.

6.  Reorganize the hand tools in front of the work bench.  Now that I have been working with them for six months, I have a better idea of what I grab often and that which I don't and where along the span of the 8' bench I work.  I don't think I need I will be buying too many more tools so it's a good time to do this.  Again, peace of mind.  When I come home in the evening, even if I can't do any woodworking, just seeing it organize and ready for my use brings great peace of mind.  I don't know why this is so.  Maybe it has to do with the whirlwind of life and there is much I can't control and this one little place is my fortress of solitude for the rest of the world.

7.  Pull nails and sort the wood left from the old fence.  It's just laying in a heap in the back yard.  Also, the workers were (un)kind enough to leave the pressure treated wood.  I want that gone.  Being a chemist, having wood that contains chromium and arsenic soaked into revolts me.  I don't care what the studies say about it mostly staying put.  Nope, it must go and I will be happy when the wood I want to keep is tidy and the pressure treated wood is gone.

Friday, June 24, 2016

my first visit to Woodcraft

I had never been to a woodcraft store.  My dad has and had said many nice things about it.  It being father's day weekend, it seemed like a good way to spend a few hours with my dad.  Needless to say I was impressed and giddy all at once.  I have gone online and looked at their items.  There is something to be said for seeing items in person. 

There were two things that I really liked there:
1. They had lots of books/magainzes on how to make things and various designs.  I like to flip through pages before I buy books and this was definitely helpful.  I will be back to this.

2. They have a nice lumber selection.  The lumber store nearer to my home has a very nice but somewhat limited selection of wood types.  At Woodcraft, there were many different kinds of woods.  I can see if I am looking for something a little different, I can probably find it here.

In terms of money spent, I behaved.  I bought an inexpensive compass that I need to draw a circle so I can then cut out the hole for the Paul Sellers clock I've been working on.  I opted to get the $8 general brand one.  If it fails me, then I will consider upgrading.  Also, I found a nice piece of straight grain ash that is 3"x3"x12".  It was $14ish and is the perfect size for which to use to make my wooden plane.  A while ago I had bought the Veritas Norris style make your own wood plane kit.  I'm looking to making it.

Tuesday, June 21, 2016

sharpening done simply for me


I’m trying to keep things simple.  Wood working has hotly debated topics much like all other hobbies (have an idea for a future blog I’m really looking forward to writing that addresses this topic in deail).  After using the tools for 6 months, I felt that I needed to sharpen the blades.  There are a million options on how to sharpen woodworking tools.  Some of these are quite complex.  With my other hobbies, I dislike complex.  I wanted to keep it simples.  Well, this is where I really like Paul Sellers.  He has been woodworking for 50 years as a profession.  In his videos and in his book, he basically has tried all of the systems.  He settled on diamond stones and created a simple gig to hold them which I copied.  I used birtic balch plywood and double sided tape then little wood strips I nailed in.  I set the offsets of the strips of wood so that I have predefined distances I can use to set my sharpening gig to so I can get either 25 or 30 C grind angles.  I eventually want to get away from using any The strope was just as easy to make.  What I really like about Paul Sellers in general is that he has done this for 50 years as a full time job and can attest to what is practical and quick.  I trust him.  Others may want to sharpen a different way and that is fine by me.  I’ve made a decision on the topic, spent the money, and built the sharpening station so I no longer need to think about it.  It felt nice to build this.  The first sharpening went well.